航空装备电弧熔丝增材制造技术发展及路线规划图郑涛*,郭绍庆,张国栋,施瀚超(中国航发北京航空材料研究院3D打印研究与工程技术中心,北京100095)摘要:电弧熔丝增材制造技术(wirearcadditivemanufacturing,WAAM)是一种高沉积效率的增材制造技术,采用逐层堆积的方式制备多种高性能的金属结构件,针对航空装备的大型、中等复杂的铝合金、钛合金WAAM成形技术的研究获得广泛关注。本文对WAAM技术定义、技术分类、成形系统及原理进行论述,综述了近年来国内外航空航天领域WAAM成形铝合金、钛合金的组织特性、冶金缺陷及质量改善、典型构件技术应用等方面的研究进展,分析了目前航空装备的大型、中等复杂构件WAAM成形技术所面临的关键共性问题,并提出了2035年WAAM成形技术路线规划图。关键词:电弧熔丝增材制造;航空装备;铝合金;钛合金;发展路线图doi:10.11868/j.issn.1005-5053.2022.000207中图分类号:TG441文献标识码:A文章编号:1005-5053(2023)01-0018-10WirearcadditivemanufacturingtechnologydevelopmentandrouteplanningmapforaviationequipmentZHENGTao*,GUOShaoqing,ZHANGGuodong,SHIHanchao(3DPrintingResearchandEngineeringTechnologyCenter,BeijingInstituteofAeronauticalMaterials,Beijing100095)Abstract:Wirearcadditivemanufacturing(WAAM)isanadditivemanufacturingtechnologywithhighdepositionratethatproducesavarietyofhigh-performancemetalstructureslayerbylayerstacking.TheresearchonWAAMtechnologyoflargeandmediumcomplexaluminumalloyandtitaniumalloyforaviationequipmentshasbeenwidelyconcerned.Inthispaper,theWAAMtechnicaldefinition,classification,formingsystemandprinciplearediscussed.Therecentresearchprogressinthemicrostructureproperties,metallurgicaldefects,qualityimprovementandtechnicalapplicationoftypicalcomponentsofaluminumalloyandtitaniumalloyformedbyWAAMinaerospacefieldbothathomeandabroadisreviewed.ThekeycommonproblemsintheWAAMforminglargeandmediumcomplexcomponentsofaviationequipmentsareanalyzed,andthe2035WAAMformingtechnologyrouteplanningmapisproposed.In2035,the"shapecontrol"and"propertycontrol"technologyofWAAMaluminumalloyandtitaniumalloycomponentistobemastered;thelargeandmediumcomplexstructurecomponentsofaluminumalloyandtitaniuma...