66ThruRTYInnovationAchieve10millionperyearLGElectronics/DigitalApplianceCompanyLGETAMWO66VisionVision12.511.810,110.09.8(’04Target)(’03,Million)TA(10.0)TA(11.1)GlobalNo.1MWODivision(`05Sales:M$385;Profit:8%)ChinaMarketTop1(`05ChinaM/S:45%)CostCompetitionVisionBefore2005NowAsthebasementofProfitTurnaroundFastInnovationFastGrowthGlobalPositionMWOMakerBenchmarkingVisionVision1/19DDMMAAIICC66BigYIssueBigYIssue7.110.0`02`03CMOProductivityloss↑PortfoliobyCategoryHighLowPriceProfitHighQualityloss↑Partsloss↑FastGrowthNewMDLAcceleratetoolshift(0.7~1.8)ShortenthedevelopmentperiodIncreasingnumberofpartsMunit/year30%CMO(0.7cu.ft)CMO(0.8~1.1)OTRCMO(0.7cu.ft)CMO(0.8~1.8)BrownerOTR2/19DDMMAAIICC66InputOutputProcessAssyLinePressWeldingPaintingPurchaseIQCOQCPCBSupplierCustomer•Logisticssystem(Material,Product)•Partslosscontrol•InspectionSystem•Boxqualitycontrol•RoundCavitystrength•PCBICTFCTcontrol•Powderquality•Gapdefect.•ProductandQualityStrategy•IRsensorquality•Presslinesystem•Quickresponsesystem•OutgoingInspectionsystem•MaterialstoragesystemMainIssueBigYIssueBigYIssue•0.7Cu.ftlatchadjustment•Doorass’ytrouble•Anodeabnormaltemp.•0.7UTCcavityDistortion•P/Cordscratch•DoordirtyProductionProcessProductionProcessSystemSystemAssemblyLinePaintingPCBMFG6σL/BimprovementPowderthicknessBIGYLittleYActionWGWeldintensityPartqualityQualityYieldQualityYieldQualityupMFG6σLinebalanceMFG6σPressingPCBleadimprovementLogisticLeadTimeQuickResponseLogisticsTQ6σNWTMFG6σRTYInnovationRTY↑TDRMFG6σMFG6σWeldingTQ6σ02.12Target12050%50%02.12Target3.52.7825%25%02.12Target3.52.5628%28%PCBPaintingLogisticsAss’yMiscellaneousratioRTYzRTYz02.12Target3.52.7521%21%60RTYz10millionperyearAssuranceTarget027.010.0Munits/year30%80859095RTYq60708090RTYp3.03.54.04.55.05.5AAAABBBBCCCCDDDDRTYzPortfolio3.5EA/Hour3/19DDMMAAIICC66DefineMeasureAnalysisImproveControlSupplierIQCPaintingPCBAss’yOQCCustomerBetterlogisticsWorstlogisticsIQCWaitingfor……?Stoc...