2023.3,3(2)|专题:桥梁用高性能钢材桥梁缆索用高强度Zn-10%Al-RE合金镀层钢丝耐蚀性能研究与应用夏浩成1,赵军2,朱晓雄1,王志刚1,章盛1,肖国豪1(1.江苏东纲金属制品有限公司,江苏无锡214445;2.江苏法尔胜缆索有限公司,江苏无锡214445)摘要:对桥梁缆索用高强度纯锌镀层、Zn-5%Al-RE合金镀层和Zn-10%Al-RE合金镀层钢丝的镀层组织及耐蚀性能进行了对比研究。研究结果表明,Zn-10%Al-RE合金镀层由于Al含量的提高,镀层中Zn-Al共晶相的比例较Zn-5%Al-RE合金镀层更大,且具有更多耐腐蚀的富铝相,说明其具有更好的耐蚀性能。从电化学分析和中性盐雾试验结果来看,纯锌镀层的自腐蚀电流密度约为Zn-10%Al-RE合金镀层的3倍,不同时间下的中性盐雾腐蚀失重为纯锌镀层的3.9~5.7倍,说明其在同一腐蚀环境中的耐蚀性能至少能够达到纯锌镀层的3倍以上。关键词:桥梁缆索钢丝;Zn-10%Al-RE合金镀层;电化学分析;盐雾试验;耐蚀性能ApplicationandcorrosionresistanceresearchofhighstrengthZn-10%Al-REalloycoatedsteelwireforbridgecablesXIAHaocheng1,ZHAOJun2,ZHUXiaoxiong1,WANGZhigang1,ZHANGSheng1,XIAOGuohao1(1.JiangsuTokyoRopeCo.Ltd.,Wuxi214445,China;2.JiangsuFastenCableCo.Ltd.,Wuxi214445,China)Abstract:Inthispaper,themicrostructureandcorrosionresistanceofhighstrengthpurezinccoating,Zn-5%Al-REalloycoatingandZn-10%Al-REalloycoatingsteelwireforbridgecablearestudied.TheresultsshowthattheproportionofZn-AleutecticphaseinZn-10%Al-REalloycoatingislargerthanthatofZn-5%Al-REalloycoatingduetotheincreaseofAlcontent,whichindicatesthatthecoat-inghasbettercorrosionresistance.Accordingtotheresultsofelectrochemicalanalysisandneutralsaltspraytest,theself-corrosioncurrentdensityofpurezinccoatingisabout3timesofthatofZn-10%Al-REalloycoating,andtheweightlossofneutralsaltspraycorrosionis3.9-5.7timesofthatofpurezinccoatingunderdifferenttime,whichindicatesthatthecorrosionresistancecanbeatleast3timesofthatofpurezinccoatinginthesamecorrosionenvironment.Keywords:bridgecablesteelwire;Zn-10%Al-REalloycoating;electrochemicalanalysis;saltspraytest;corrosionresistance中图分类号:U443.38;TG174.4文献标志码:A文章编号:2097-017X(2023)02-0032-08收稿日期:20...