第51卷第11期2023年11月CottonTextileTechnology精梳棉纱清梳工艺流程与梳理元件的优选吉宜军崔益怀范正春(南通双弘纺织有限公司,江苏南通,226600)摘要:为了优选精梳棉纱清梳工艺流程与梳理元件,以相同的配棉,分别采用清梳联和清棉成卷+梳棉工艺流程生产JC18.2tex纱,并对梳棉机锡林针布、棉网清洁器、锡林与盖板隔距进行了试验优选,对半制品质量以及成纱质量进行测试。结果表明:锡林针布由AC2030×1550型更换为AC1740×1740型后,梳棉机平均生条AFIS棉结减少,纤维平均长度略有增加,短绒率降低。两种工艺流程的半制品质量基本持平,成纱质量均能达到USTER2018公报5%水平。认为:清梳联实现了工序连续化和自动化生产,可以减少排包次数,节省清棉运棉工,改善生产环境,可进一步提高混棉均匀性;优化配置梳棉针布、工艺隔距、速度等是前纺生产控制棉结和短绒的关键。关键词:清梳联;棉卷;锡林针布;棉网清洁器;盖板;棉结;短绒率中图分类号:TS105文献标志码:B文章编号:1000-7415(2023)11-0076-04Optimizationofblowing-cardingprocessandcardingcomponentforcombedcottonyarnJIYijunCUIYihuaiFANZhengchun(NantongShuanghongTextileCo.,Ltd.,Nantong,226600,China)AbstractInordertooptimizeblowing-cardingprocessandcardingcomponentofcombedcottonyarn,adoptingthesamecottonassorting,JC18.2texyarnwasproducedbyblowing-cardingunitandtraditionalopeningandpickingcottonlapformingprocess.Cylindercardclothing,webcleaner,gaugebetweencylinderandflatofcardingmachinewereoptimized.Thequalityofsemi-productandfinishedyarnweretested.TheresultsshowedthatAFISnepofaveragecardsliverwasreduced,theaveragefiberlengthwasslightlyincreased,andtheshortfibercontentwasdecreasedafterchangingfromAC2030×1550toAC1740×1740.Thequalityofthesemi-productswiththetwoprocesseswasbasicallythesame,andtheyarnqualitycouldreachthe5%leveloftheUSTER2018STATISTICS.Itisconsideredthatafteradoptingblowing-cardingprocess,theuniformityofcottonblendingcanbefurtherimproved.Thekeyofcontrolnepsandshortfibercontentaretheoptimizationsofcardclothing,gaugeandspeed.KeyWordsblowing-cardingunit,cottonlap,cylindercardclothing,webcleaner,flat,nep,shortfibercontent清棉成卷+梳棉和清梳...